Reliability Engineering Services Customer Success

  • RBAM Guides Energy Company’s Asset Conundrum

    The President and COO of a nationwide energy company was faced with a question that many other manufacturing leaders have: whether to replace two aging assets or to continue investing in their refurbishment. This was not a simple decision because both outcomes would require significant financial investment, so it was imperative for both options to be fully investigated to determine the best solution. The President enlisted Life Cycle Engineering (LCE), experts in reliability engineering, to assist in making a decision that was best for the business.

  • Carpenter Technology Completes Successful Acquisition with Change Management Strategy

    Carpenter Technology Corporation, an international manufacturer and distributor of specialty alloys, finalized their acquisition of Latrobe Specialty Metals, Inc., however the merging of personnel, systems and processes was proving to be a daunting task. Soon after the acquisition was announced, Carpenter’s management team needed to begin focusing their attention on completing a smooth and successful transition.

  • Global Chemical Leader Uses Risk-Based Asset Management to Improve Maintenance and Reliability Performance

    A worldwide leader in global science recognized that their maintenance and reliability programs were performing significantly below world-class standards. To understand where the issues were occurring, the company conducted a maintenance and reliability assessment. The findings highlighted the four areas within the business that showed gaps in production efficiency: equipment and spare parts, data, workforce skills and capabilities, and their asset management system

  • Achieving Reliability Excellence through Customized Training: Bristol-Myers Squibb’s Journey

    Bristol-Myers Squibb (B-MS) is on a four-year Reliability Excellence® journey that requires changes in business processes, systems, tools, skills, and culture. B-MS began by engaging leaders in supporting and promoting reliability best practices. They also sought to build competency in the application of standard processes and best practices in reliability. This was a multi-site initiative that required buy-in training for employees from site leaders to technicians across 12 plants located in the United States, Mexico, Puerto Rico, Italy and Ireland.

  • World Leader in Chemical Treatment Improves Production Unit Performance with Reliability Engineering

    One of the world’s leading chemical treatment companies, specializing in industrial applications, recently installed a new production unit within their chemical plant. The unit was designed to propel the supplier into their market as the low-cost leader.

  • Australian Offshore Drilling Fleet Transformed from Out-of-Compliance to World Class

    A major international offshore drilling company involved in the completion of exploratory and developmental oil and gas wells was struggling with international regulatory compliance standards. Its offshore drilling equipment includes drillship drilling rigs, semisubmersible drilling rigs and jack-up drilling rigs. As the fleet continued to expand with the construction of three state-of-the-art, dynamically-positioned, dual derrick ultra-deep-water drill ships, it was critical to maintain safety of employees and the environment while protecting financial stability.

  • LCE’s Asset Management Services Team Creates Stability and a 25% Increase in Production Rate

    As part of a Reliability Excellence (Rx) Program for the largest and most complex grain elevators owned by one of the world's primary food producers, LCE's Asset Management Services Team conducted a criticality analysis of the plant and determined that the dust conveyance system was having the single, largest negative impact on the plant's production capacity.

  • “C” Shredder Trip Elimination

    As part of a Reliability Excellence implementation in a large cane sugar refinery, Life Cycle Engineering, Inc. (LCE) assigned a Reliability Engineer to investigate potential limiting factors that could be resolved short-term.

  • High Pressure Steam Heat Exchanger

    As part of a Reliability Excellence implementation in a large alumina refinery, Life Cycle Engineering, Inc. (LCE) assigned a Reliability Engineer to investigate potential limiting factors that could be resolved short-term.

  • Reestablishing a High-functioning Equipment Maintenance Program at a Naval Shipyard

    LCE’s breadth of service and integrated systems approach was critical in helping this Shipyard reestablish a high-functioning equipment maintenance program.

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